Kawasaki Vulcan 1600 Classic Exhaust Serrated Installation Instructions

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Loosen both top and bottom muffler hose clamps as shown. (Fig.1&2) Figure 1 Figure 2 2. Remove 10mm bolt with 10mm nut on back side of bracket as shown. (Fig. 3&4) Figure 3 Figure 4 3. Loosen 6mm bolt on passenger foot peg bracket as shown. Once loose remove top muffler 10mm nut and 10mm bolt. Slide bolt out of rubber grommet. (Fig.5&6) Figure 5 Figure 4. Carefully remove top and bottom stock mufflers, by sliding both mufflers out by rear fender. (Fig. 7) Figure 7 5. Use Phillips screw driver and remove bolt as shown. Remove side cover carefully by pulling towards your body. (Fig.8&9) Figure 8 Figure 9 6. Remove rear head pipe by removing two stock socket cap nuts as shown. Once nuts are removed pull rear head pipe away from bike and set aside. (Fig.10) Figure 107. Remove stock front head pipe by removing two stock socket cap nuts as shown. Once nuts are removed pull front head pipe away from the bike and set aside. (Fig.11&12) Figure 11 Figure 12